Job Description

Job Description

Job Description

With more than 30 years’ experience in the manufacture of ceramic cores used in the casting of gas turbine engine components for aerospace, medical, and industrial applications, DAI Ceramics is at the cutting edge of ceramic core technology. Our company is dedicated to providing quality products, on-time delivery, and fair prices.

We value our employees and offer a competitive benefits package. We believe in taking care of our team on and off the job. Full-time employees are eligible for:

• Paid Time Off (PTO)
• Paid Holidays
• 401K with Company Match
• Medical, Dental and Vision Insurance
• Company-Paid Life Insurance
• Flexible Spending Account (FSA)
• Employee Assistance Program (EAP)

DAI offers a positive working atmosphere that fosters teamwork and an appreciation of all our employees.

Summary of Duties and Responsibilities:

Responsible for shift maintenance of injection processes to meet standard cycle times and quality requirements. Perform troubleshooting tasks on injection molding machines and auxiliary equipment. Lead direct reports to achieve shift expectations and goals. Train new employees on proper operation of molds and presses. Communicate concerns with molds/equipment, material, and personnel as needed to management.

Essential Duties and Responsibilities:

• Responsible for scheduling molding machine set ups & tear downs and pulling required mix per the “Molding Schedule” and “Mix Inventory Sheet”.
• Responsible for material changes and operations as related to the molding process.
• Establish proper molding conditions. Perform process monitoring and troubleshooting part inspections and various other functions to insure part conformity and quality.
• Identify and correct problems: apply experience, knowledge, and problem-solving skills to adjust and fix processes when non-conforming parts are being produced. Document changes; address questionable parts; and monitor and focus on scrap reduction.
• Responsible for the continuous operation of molding production equipment.
• Responsible for clear and consistent communication between shifts.
• Follow documented process procedures and assure direct reports understand requirements and conform to all process instructions.
• Responsible for quality of parts produced by all shift operators. Regular visual audits of parts required to assure visual conformance to specifications.
• Assure proper completion of end of shift duties including production reporting, required TPM, and 6S activity.
• Know all company safety rules and regulations. Set a positive example pertaining to safety policies and maintain a clean and organized work area at all times.

Education, Prior Work Experience, Specialized Skills, Knowledge Required :

• High School Diploma or GED equivalent
• Previous experience in injection mold processing; preferably 2-4 years
• Minimum 2 years lead/supervisor experience
• Ability to train new injection mold operators on all presses.
• Ability to proficiently operate all injection presses, low & high pressure.
• Ability to troubleshoot operations of injection molding machines and auxiliary equipment.
• Strong mechanical aptitude & problem-solving skills
• Strong attention to detail
• Excellent verbal and written communication skills
• Use of precision measuring devices (calipers, micrometers, etc.)
• Excellent attendance & dependability a must

Physical Requirements/Working Conditions :

• Typical physical demands require full body motion including ability to perform work while bending, stooping, and stretching. Requires dexterity and strength sufficient to operate required tools and machinery. Ability to lift 75 lbs. Ability to push/pull/slide up to 400 lbs. with assistance.
• Close visual acuity to perform an activity such as: viewing a computer terminal; reading; visual inspection involving small defects, small parts, and/or operation of machines (including inspection); using measurement devices; and/or assembly or fabrication of parts at distances close to the eyes .
• Working in a manufacturing environment

Equipment Used :

Injection presses (high & low pressure), forklift, pallet jack, hydraulic lift truck, hand tools, precision measuring tools, computer, handheld scanner, magnifying loop

In Plant Handling of Hazardous Wastes:

Mold Cleaner, Mold Release, Rust Preventive, WD-40

Additional Information:

To perform this job successfully, an individual must be able to perform the essential job functions satisfactorily.

DAI is an Equal Opportunity Employer. In compliance with the Americans with Disabilities Act, DAI will provide reasonable accommodations to qualified individuals with disabilities and encourages both prospective and current employees to discuss potential accommodations with the employer. DAI uses E-Verify.

EEO Employer / Veteran / Disabled

*This job description is not a contract and may not include all duties as assigned.

Monday - Friday, 3PM-11PM + overtime as required
Training will be on 1st shift, Monday - Friday, 7AM-3PM

Job Tags

Full time, Contract work, Work experience placement, All shifts, Monday to Friday, Flexible hours, Day shift, Afternoon shift

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